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Accounting for uncertainty to help engineers design complex systems

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Thursday, October 2, 2025

Designing a complex electronic device like a delivery drone involves juggling many choices, such as selecting motors and batteries that minimize cost while maximizing the payload the drone can carry or the distance it can travel.Unraveling that conundrum is no easy task, but what happens if the designers don’t know the exact specifications of each battery and motor? On top of that, the real-world performance of these components will likely be affected by unpredictable factors, like changing weather along the drone’s route.MIT researchers developed a new framework that helps engineers design complex systems in a way that explicitly accounts for such uncertainty. The framework allows them to model the performance tradeoffs of a device with many interconnected parts, each of which could behave in unpredictable ways.Their technique captures the likelihood of many outcomes and tradeoffs, giving designers more information than many existing approaches which, at most, can usually only model best-case and worst-case scenarios.Ultimately, this framework could help engineers develop complex systems like autonomous vehicles, commercial aircraft, or even regional transportation networks that are more robust and reliable in the face of real-world unpredictability.“In practice, the components in a device never behave exactly like you think they will. If someone has a sensor whose performance is uncertain, and an algorithm that is uncertain, and the design of a robot that is also uncertain, now they have a way to mix all these uncertainties together so they can come up with a better design,” says Gioele Zardini, the Rudge and Nancy Allen Assistant Professor of Civil and Environmental Engineering at MIT, a principal investigator in the Laboratory for Information and Decision Systems (LIDS), an affiliate faculty with the Institute for Data, Systems, and Society (IDSS), and senior author of a paper on this framework.Zardini is joined on the paper by lead author Yujun Huang, an MIT graduate student; and Marius Furter, a graduate student at the University of Zurich. The research will be presented at the IEEE Conference on Decision and Control.Considering uncertaintyThe Zardini Group studies co-design, a method for designing systems made of many interconnected components, from robots to regional transportation networks.The co-design language breaks a complex problem into a series of boxes, each representing one component, that can be combined in different ways to maximize outcomes or minimize costs. This allows engineers to solve complex problems in a feasible amount of time.In prior work, the researchers modeled each co-design component without considering uncertainty. For instance, the performance of each sensor the designers could choose for a drone was fixed.But engineers often don’t know the exact performance specifications of each sensor, and even if they do, it is unlikely the senor will perfectly follow its spec sheet. At the same time, they don’t know how each sensor will behave once integrated into a complex device, or how performance will be affected by unpredictable factors like weather.“With our method, even if you are unsure what the specifications of your sensor will be, you can still design the robot to maximize the outcome you care about,” says Furter.To accomplish this, the researchers incorporated this notion of uncertainty into an existing framework based on category theory.Using some mathematical tricks, they simplified the problem into a more general structure. This allows them to use the tools of category theory to solve co-design problems in a way that considers a range of uncertain outcomes.By reformulating the problem, the researchers can capture how multiple design choices affect one another even when their individual performance is uncertain.This approach is also simpler than many existing tools that typically require extensive domain expertise. With their plug-and-play system, one can rearrange the components in the system without violating any mathematical constraints.And because no specific domain expertise is required, the framework could be used by a multidisciplinary team where each member designs one component of a larger system.“Designing an entire UAV isn’t feasible for just one person, but designing a component of a UAV is. By providing the framework for how these components work together in a way that considers uncertainty, we’ve made it easier for people to evaluate the performance of the entire UAV system,” Huang says.More detailed informationThe researchers used this new approach to choose perception systems and batteries for a drone that would maximize its payload while minimizing its lifetime cost and weight.While each perception system may offer a different detection accuracy under varying weather conditions, the designer doesn’t know exactly how its performance will fluctuate. This new system allows the designer to take these uncertainties into consideration when thinking about the drone’s overall performance.And unlike other approaches, their framework reveals distinct advantages of each battery technology.For instance, their results show that at lower payloads, nickel-metal hydride batteries provide the lowest expected lifetime cost. This insight would be impossible to fully capture without accounting for uncertainty, Zardini says.While another method might only be able to show the best-case and worst-case performance scenarios of lithium polymer batteries, their framework gives the user more detailed information.For example, it shows that if the drone’s payload is 1,750 grams, there is a 12.8 percent chance the battery design would be infeasible.“Our system provides the tradeoffs, and then the user can reason about the design,” he adds.In the future, the researchers want to improve the computational efficiency of their problem-solving algorithms. They also want to extend this approach to situations where a system is designed by multiple parties that are collaborative and competitive, like a transportation network in which rail companies operate using the same infrastructure.“As the complexity of systems grow, and involves more disparate components, we need a formal framework in which to design these systems. This paper presents a way to compose large systems from modular components, understand design trade-offs, and importantly do so with a notion of uncertainty. This creates an opportunity to formalize the design of large-scale systems with learning-enabled components,” says Aaron Ames, the Bren Professor of Mechanical and Civil Engineering, Control and Dynamical Systems, and Aerospace at Caltech, who was not involved with this research. 

The approach could enable autonomous vehicles, commercial aircraft, or transportation networks that are more reliable in the face of real-world unpredictability.

Designing a complex electronic device like a delivery drone involves juggling many choices, such as selecting motors and batteries that minimize cost while maximizing the payload the drone can carry or the distance it can travel.

Unraveling that conundrum is no easy task, but what happens if the designers don’t know the exact specifications of each battery and motor? On top of that, the real-world performance of these components will likely be affected by unpredictable factors, like changing weather along the drone’s route.

MIT researchers developed a new framework that helps engineers design complex systems in a way that explicitly accounts for such uncertainty. The framework allows them to model the performance tradeoffs of a device with many interconnected parts, each of which could behave in unpredictable ways.

Their technique captures the likelihood of many outcomes and tradeoffs, giving designers more information than many existing approaches which, at most, can usually only model best-case and worst-case scenarios.

Ultimately, this framework could help engineers develop complex systems like autonomous vehicles, commercial aircraft, or even regional transportation networks that are more robust and reliable in the face of real-world unpredictability.

“In practice, the components in a device never behave exactly like you think they will. If someone has a sensor whose performance is uncertain, and an algorithm that is uncertain, and the design of a robot that is also uncertain, now they have a way to mix all these uncertainties together so they can come up with a better design,” says Gioele Zardini, the Rudge and Nancy Allen Assistant Professor of Civil and Environmental Engineering at MIT, a principal investigator in the Laboratory for Information and Decision Systems (LIDS), an affiliate faculty with the Institute for Data, Systems, and Society (IDSS), and senior author of a paper on this framework.

Zardini is joined on the paper by lead author Yujun Huang, an MIT graduate student; and Marius Furter, a graduate student at the University of Zurich. The research will be presented at the IEEE Conference on Decision and Control.

Considering uncertainty

The Zardini Group studies co-design, a method for designing systems made of many interconnected components, from robots to regional transportation networks.

The co-design language breaks a complex problem into a series of boxes, each representing one component, that can be combined in different ways to maximize outcomes or minimize costs. This allows engineers to solve complex problems in a feasible amount of time.

In prior work, the researchers modeled each co-design component without considering uncertainty. For instance, the performance of each sensor the designers could choose for a drone was fixed.

But engineers often don’t know the exact performance specifications of each sensor, and even if they do, it is unlikely the senor will perfectly follow its spec sheet. At the same time, they don’t know how each sensor will behave once integrated into a complex device, or how performance will be affected by unpredictable factors like weather.

“With our method, even if you are unsure what the specifications of your sensor will be, you can still design the robot to maximize the outcome you care about,” says Furter.

To accomplish this, the researchers incorporated this notion of uncertainty into an existing framework based on category theory.

Using some mathematical tricks, they simplified the problem into a more general structure. This allows them to use the tools of category theory to solve co-design problems in a way that considers a range of uncertain outcomes.

By reformulating the problem, the researchers can capture how multiple design choices affect one another even when their individual performance is uncertain.

This approach is also simpler than many existing tools that typically require extensive domain expertise. With their plug-and-play system, one can rearrange the components in the system without violating any mathematical constraints.

And because no specific domain expertise is required, the framework could be used by a multidisciplinary team where each member designs one component of a larger system.

“Designing an entire UAV isn’t feasible for just one person, but designing a component of a UAV is. By providing the framework for how these components work together in a way that considers uncertainty, we’ve made it easier for people to evaluate the performance of the entire UAV system,” Huang says.

More detailed information

The researchers used this new approach to choose perception systems and batteries for a drone that would maximize its payload while minimizing its lifetime cost and weight.

While each perception system may offer a different detection accuracy under varying weather conditions, the designer doesn’t know exactly how its performance will fluctuate. This new system allows the designer to take these uncertainties into consideration when thinking about the drone’s overall performance.

And unlike other approaches, their framework reveals distinct advantages of each battery technology.

For instance, their results show that at lower payloads, nickel-metal hydride batteries provide the lowest expected lifetime cost. This insight would be impossible to fully capture without accounting for uncertainty, Zardini says.

While another method might only be able to show the best-case and worst-case performance scenarios of lithium polymer batteries, their framework gives the user more detailed information.

For example, it shows that if the drone’s payload is 1,750 grams, there is a 12.8 percent chance the battery design would be infeasible.

“Our system provides the tradeoffs, and then the user can reason about the design,” he adds.

In the future, the researchers want to improve the computational efficiency of their problem-solving algorithms. They also want to extend this approach to situations where a system is designed by multiple parties that are collaborative and competitive, like a transportation network in which rail companies operate using the same infrastructure.

“As the complexity of systems grow, and involves more disparate components, we need a formal framework in which to design these systems. This paper presents a way to compose large systems from modular components, understand design trade-offs, and importantly do so with a notion of uncertainty. This creates an opportunity to formalize the design of large-scale systems with learning-enabled components,” says Aaron Ames, the Bren Professor of Mechanical and Civil Engineering, Control and Dynamical Systems, and Aerospace at Caltech, who was not involved with this research. 

Read the full story here.
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Olympics-LA28 Selects Highland to Supply 500 Electric School Buses for Games

By Rory CarrollLOS ANGELES (Reuters) - LA28 on Monday said it has chosen Highland Electric Fleets as the official electric school bus provider for...

LOS ANGELES (Reuters) - LA28 on Monday said it has chosen Highland Electric Fleets as the official electric school bus provider for the 2028 Olympic and Paralympic Games, a partnership that will deploy 500 zero-emission buses to support transport operations.Rather than acquiring new vehicles, LA28 plans to repurpose yellow electric school buses from local districts to move accredited stakeholders during the Games, an approach the organizers say will cut emissions and costs.Highland will join the LA28 transport team to run what the partners described as a first-of-its-kind electric school bus program for the Games.The company will oversee operations including daily logistics and charging, depot management and on-site technical support across venues throughout the event."Highland Electric Fleets is honored to partner with LA28 to deliver one of the largest deployments of electric school buses ever assembled for a global sporting event," said Highland CEO Duncan McIntyre."Together, we're proving that electrification can meet the demands of the biggest stage in sports while delivering zero-emission transportation solutions."Los Angeles Mayor Karen Bass called the partnership an example of using existing resources to reduce emissions and leave a "lasting impact for Angelenos."Bass has referred to the Los Angeles Olympics as a "no-car" Games and will encourage fans to use public transportation to get around the sprawling city.LA28 CEO Reynold Hoover said welcoming Highland was "an incredible step in the operational execution of the 2028 Games."LA28 has pledged to minimize the environmental footprint of Games operations. The event plans to rely on existing Southern California venues and not build new permanent infrastructure.Highland Electric Fleets, founded in 2019, provides electrification-as-a-service for school districts and other fleets.The company says it led the first commercial vehicle-to-grid program using electric school buses and operates the largest such project in the United States.(Reporting by Rory Carroll in Los Angeles; Editing by Lincoln Feast.)Copyright 2025 Thomson Reuters.

Oregonians likely to see higher transportation taxes next year, lawmakers announce

The higher costs could hit Oregonians as soon as January.

Top Oregon lawmakers have indicated for months that a major transportation package they’re pushing this year will almost certainly include increased or new taxes.Thursday, they revealed the 10 tax and fee hikes they want that to entail.In a plan made public Thursday afternoon, leaders of the Joint Transportation Committee outlined an array of tax hikes they say are essential to repair and maintain Oregon roads and bridges and expand access to alternative forms of transportation — while ensuring that drivers, bikers, truckers and businesses all pay their fair share.“We’re very confident that this is a good proposal, and it really gives us a good framework to go from,” Sen. Chris Gorsek, a Gresham Democrat and co-chair of the committee, told The Oregonian/OregonLive. The highly-anticipated framework proposes hiking the state’s gas tax, raising vehicle title and registration fees and implementing taxes on tire and vehicle sales, among other tax and fee increases. The higher costs could hit Oregonians as soon as January.Lawmakers project that the increased taxes would eventually raise $1.9 billion per biennium for the state highway fund, most of which goes to the state, counties and cities for basic maintenance and operations. The state transportation agency would receive $850 million of that new funding — half the amount Gov. Tina Kotek requested from lawmakers in December — while cities would receive about $340 million and counties about $510 million.Some of those increases, including the gas tax and a tax on miles driven, would ramp up year by year, so that full amount wouldn’t be available until about 2030 or so.State and local officials have told lawmakers for months that they need more funding to operate and maintain existing transportation infrastructure, instead of shiny new projects that have been cornerstones of former transportation packages. For now, lawmakers appear willing to support that mission.“It really is back to basics,” Gorsek said. Perhaps the most ambitious proposal in the framework is a road user fee, which could drastically alter Oregon’s transportation funding mechanisms by charging drivers primarily according to the number of miles they drive rather than by taxing their gas purchases. Drivers of electric vehicles, who don’t pay the gas tax, would have to enroll in the program starting next year. But other drivers would not have to make the switch until at least 2029, meaning lawmakers would have time to hammer out the details.Lawmakers say the new funding mechanisms would put Oregon drivers on par with truckers, who have argued for years that they overpay for their share of Oregon’s roads. (State analyses support that claim.) The framework also proposes increasing tax revenue from truckers by 16.9%. “This package is really set up to make sure that we are listening to what folks across the state said,” Rep. Susan McLain, a Democrat from Hillsboro and co-chair of the transportation committee, told The Oregonian/OregonLive.The framework also outlines four new or increased taxes that would raise an estimated $364 million in additional funding per biennium for multi-modal transportation and other programs to enhance Oregon’s transportation infrastructure.For example, a new 3% tire tax would fund rail operations, new wildlife crossings over highways and salmon restoration programs to mitigate the environmental impact of tire pollution. Similarly, the framework proposes increasing the payroll tax and the bike tax to expand transit service and improve bike and pedestrian infrastructure.Lawmakers still have many questions to address as they continue negotiating details of the package. For instance, the framework does not include any accountability measures to ensure that funding is spent quickly and efficiently, which lawmakers have said will be a vital aspect of this year’s package. Lawmakers say those accountability measures will soon materialize, as out of state consultants continue their review of the Oregon Department of Transportation’s policies and ongoing work.Though the framework does not call for or fund any new projects, it would provide money to complete unfinished megaprojects like retrofitting and widening the Abernethy Bridge between West Linn and Oregon City and widening and capping Interstate 5 near the Rose Quarter. Estimated costs for both of those projects have skyrocketed in recent years, and officials say more funding will be necessary to get them across the finish line.The framework proposes allocating $250 million to help the state secure additional bonding for the projects, which would help cover debt payments and some construction costs. Lawmakers could choose to increase funding for these projects, but they have not indicated willingness to do so. McLain pointed out that these unfinished projects, which also include the long-running effort to revamp the Newberg-Dundee Bypass, already have some dedicated funding. “Are they still in the queue? Have they been started? Do they have state support in the past? Yes,” she said. “So are they going to be part of the ongoing work that’s done under safety, under maintenance, under preservation? Absolutely, yes.”That transportation committee members were able to outline the long list of proposed tax and fee hikes to raise the billions state and local transportation officials have said they desperately need is a significant milestone. Some Salem insiders for months have quietly questioned whether lawmakers will be able to produce a substantive transportation package this year. But listing tax increases is easier than getting a three-fifths majority of lawmakers – the required threshold to pass bills that raise revenue – to support them.“It is a joy that we are at this stage,” Gorsek said, with nearly three months to go until the legislative session’s deadline.Democratic lawmakers briefed about the proposal Wednesday ahead of its public release reacted with some optimism, Gorsek and McLain said. That’s significant because Democrats hold a supermajority in both chambers, meaning they could theoretically pass tax increases with no Republican support.But it likely won’t be that straightforward. Each of Oregon’s 90 lawmakers will have a different take on the package, not to mention the influential groups, including environmentalists, unions and business groups, that will continue roaming the Capitol to sway lawmakers in their favor.Gorsek and McLain say they want the package to receive bipartisan support. Whether that will be the case remains to be seen.Unlike in the past, “We’re not saying to legislators, ‘Okay, do you want a new bridge in your district? Oh, then vote for this,‘” Gorsek said. “Instead, what we’re saying is, “Do you want the roads to be paved in your district? Do you want the snow to be plowed off in your district?‘”Here is every new or increased tax or fee included in the framework. Unless otherwise specified, the revenue would go to the state highway fund:(New) 1% tax on every vehicle purchase. Oregon is one of five states that doesn’t currently have this type of tax. This is expected to raise $486 million per biennium. About half would go to unfinished major projects like the Abernethy Bridge, and the rest would go to the state highway fund.(New) 3% tax on tire purchases. Half of the revenue would go to rail operations, and the remaining half would be split between building wildlife crossings over highways and salmon restoration programs to offset the environmental impact of tire pollution. This tax is expected to raise $50 million per biennium.(New) Road user fee for delivery vehicles, like Amazon vans. Businesses with at least 10 medium duty vehicles that deliver packages to homes would be required to pay this fee, which would likely land at 2 cents to 7 cents per mile. It’s unclear how much money this would bring in or when it would be implemented.(New) Road user fee for some drivers. Details are scarce, but all-electric vehicle drivers would have to enroll in the pay-per-mile program by July 2026. Once enrolled, electric vehicles drivers would no longer pay higher registration fees than other drivers. Gas powered car drivers would not be affected until at least 2029.20 cent increase to the gas tax over six years. The statewide fuels tax, which is currently 40 cents per gallon, would increase to 48 cents in January and gradually increase to 60 cents by 2032. $90 increase to title fees. Title fees currently range between $101 and $192 for most cars, and it’s unclear when these fees would increase or if certain vehicles would face steeper rates.$66 increase to car registration fees. Registration and renewal fees currently range between $126 and $316 for most vehicles. It’s unclear when these fees would increase or if certain vehicles would face steeper rates.0.08% increase to state payroll tax. Oregon employers currently withhold a 0.10% tax from each employee’s gross pay, with all revenue used for state transit programs. This proposal would increase that to 0.18%. This is projected to raise an additional $268 million per biennium for transit.0.3% increase to vehicle privilege tax. Car dealers currently pay a 0.5% tax on all vehicle sales. This proposal would increase that to 0.8%, with all revenue used for rail, aviation and marine projects. This is expected to raise $44.8 million per biennium.$9.50 increase to bike tax. Bike purchasers currently pay a $15 tax for bikes sold for $200 or higher, with revenue used for bicycle and pedestrian transportation projects. This proposal would increase the tax to $24.50, which would increase revenue by roughly $1 million per biennium.— Carlos Fuentes covers state politics and government. Reach him at 503-221-5386 or cfuentes@oregonian.com.Our journalism needs your support. Subscribe today to OregonLive.com/subscribe.Latest local politics stories

Oregon gets $33M to construct wildlife crossing over I-5 in southwest Oregon

The Oregon Department of Transportation will receive $33 million in federal funding to construct a wildlife crossing over Interstate 5 in southwest Oregon.

The Oregon Department of Transportation will receive $33 million in federal funding to construct a wildlife crossing over Interstate 5 in southwest Oregon, state officials said.The crossing, the first of its kind over the highway, will connect the Cascade-Siskiyou National Monument, an ecologically diverse protected area of 114,000 acres south of Ashland that’s bisected by I-5. The monument is home to 300 species of birds, mammals, reptiles and amphibians, including deer, bear, elk and cougars.The Oregon Department of Fish and Wildlife said the crossing will improve the movement of animals through the landscape and protect drivers from dangerous wildlife collisions and vehicle damage.The crossing will reconstruct a previously naturally occurring wildlife corridor. It builds on a community-initiated effort to construct a network of wildlife crossings in southern Oregon. Once complete, the new crossing will be among the largest in the nation, public officials said.The funding, via the Inflation Reduction Act passed by Congress in 2022, was secured by Oregon’s U.S. senators, Jeff Merkley and Ron Wyden.— Gosia Wozniacka covers environmental justice, climate change, the clean energy transition and other environmental issues. Reach her at gwozniacka@oregonian.com or 971-421-3154.Our journalism needs your support. Subscribe today to OregonLive.com.

Transportation Department issues final fuel economy rule for model years 2027-2031

The Department of Transportation on Friday issued its final fuel economy standards for passenger cars and trucks with model years 2027 and later, the last of three major tailpipe rules from the Biden administration this year. The National Highway Traffic Safety Administration (NHTSA)’s final Corporate Average Fuel Economy (CAFE) rule follows the initial proposal, released...

The Department of Transportation on Friday issued its final fuel economy standards for passenger cars and trucks with model years 2027 and later, the last of three major tailpipe rules from the Biden administration this year. The National Highway Traffic Safety Administration (NHTSA)’s final Corporate Average Fuel Economy (CAFE) rule follows the initial proposal, released last July, which the Biden administration presented as both more environmentally friendly and a benefit to consumers’ pocketbooks. Transportation Secretary Pete Buttigieg projected the final rules would increase fuel efficiency for passenger cars about 2 percent, also upping fuel economy about 2 percent for light trucks with model years 2029-2031. The average fuel economy for light-duty vehicles will increase to just over 50 miles per gallon by the beginning of the next decade and save car and light truck owners over $600 in fuel costs over the life of the vehicle, according to the department. The Alliance for Automotive Innovation, a trade group representing the car and light-truck industries, was broadly supportive of the final rule and said it alleviated some of their earlier concerns. President and CEO John Bozzella said the group had specifically been concerned last year about whether automakers would be considered in violation of CAFE rules if they complied with Environmental Protection Agency (EPA) rules, which does not appear to be the case in the final rule. The EPA’s proposed rule would require automakers to make a projected two in three new vehicle sales electric by 2032. “Those fines wouldn’t have produced any environmental benefits or additional fuel economy and would’ve foolishly diverted automaker capital away from the massive investments required by the electric vehicle transition. It looks like the left hand knew what the right hand was doing. That’s the kind of coordination we recommended. So that’s good and appreciated,” he wrote. However, he said, the rule did raise the question of the modern utility of fuel economy rules as the sector moves toward electrification. On the environmental policy side, the Center for Biological Diversity’s Safe Climate Transport Campaign criticized the final rule as allowing too much pollution and eschewing its own most stringent option, which would have improved car efficiency by about 6 percent annually and light trucks by 8 percent. “This rulemaking was NHTSA’s chance to set strong standards for gas-powered vehicles, but instead it sat on its tailpipes, leaving automakers free to make cars, SUVs and pickups that will guzzle and pollute for decades and keep America stuck on oil,” Dan Becker, director of the campaign, said in a statement.

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